i-Hydro 7900 Water Vapor Transmission Rate Testing System is based on infrared detection sensor method. It is used for water vapor transmission rate (WVTR) test of films, sheeting, paper and finished packages.
Technical Specifications
| Item | Film Test | Package Test (optional) |
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Test Specs | Test Range | 0.01 ~ 40 g/m2·24h (Standard) 0.1 ~ 1000 g/m2·24h (Optional) | 0.0001~0.2 g/pkg·d |
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Resolution | 0.002 g/m2·24h | 0.00001 g/pkg·d |
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Number of Specimens | 3 pieces (with independent test results) |
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Extension | 9 satellite bases (1~30 specimen tests) |
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Specimen Size | 108 mm x 108 mm | Temperature control for one package test: <Φ180 mm, Height<380 mm |
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Temperature control for 3 package test: <Φ100 mm, Height<380 mm |
No size limitation for tests without temperature control |
Specimen Thickness | ≤3 mm | / |
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Test Area | 50 cm2 | / |
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Test Temperature | 15 °C~55 °C (Standard) |
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Accuracy | ±0.1 °C (Standard) |
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Test Humidity | 0% RH, 35% RH~90% RH, 100% RH |
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Accuracy | ±1% RH |
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Carrier Gas | 99.999% high purity nitrogen or nitrogen mixed with 2% hydrogen (outside of supply scope) |
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Carrier Gas Flow Rate | 0~200 mL/min |
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Environment Monitoring Specs (Optional) | Voltage Monitoring Range | AC 0~250 V, with ±0.5% accuracy |
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Current Monitoring Range | 0~15 A, with ±0.5% accuracy |
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Energy Analysis Accuracy | ±0.5% |
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Environmental Temperature Monitoring Range | -10 °C~55 °C, with ±0.1 °C accuracy |
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Environmental Humidity Monitoring Range | 0~100% RH, with ±2% RH accuracy |
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Other Specs | Gas Supply Pressure | 0.28 MPa, 40.6 psi |
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Port Size | 1/8 inch Copper Tubing |
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Instrument Dimension | 690 mm (L) x 350 mm (W) x 360 mm (H) |
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Power Supply | AC (85~264) V (47~63) Hz |
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Net Weight | 71 kg |
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Configurations | Standard | Mainframe (including Wireless Data Interface), Professional Software, LCD Monitor, Keyboard, Mouse, Precision Pressure Regulator, Gas Inlet Pipe and Connector, Diamond Sample Template, Vacuum Grease, Sponge Cushion |
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Optional | Environment Monitoring Sensors (including voltage, current, and humidity sensors), Accessories for Package Test, Temperature Control Device, Reference Film, Package Mouth Sealing Accessories, Sample Cutter, Vacuum Grease, Printer (compatible with PCL3.) |
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Online Data Management System for Packaging Testing | Wireless Data Transfer Module, and High Gain Antenna |
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Note:
1. The gas supply port of instrument is Φ6 mm PU tubing;
2. Customers will need to provide gas supply and distilled water.
Principle
Infrared detection sensor method is used by i-Hydro 7900 Water Vapor Transmission Rate Testing System. The test specimen is mounted in the diffusion cell, which is subsequently divided into a dry chamber and a controlled-humidity chamber. The dry side of the specimen is swept by a flow of dry nitrogen, and the water vapor permeating through the specimen from the controlled-humidity chamber is carried by dry nitrogen to the infrared sensor where proportion electrical signals will be generated. The water vapor transmission rate is obtained by analyzing and calculating the electrical signals. For package samples, dry nitrogen flows inside the package, and moisturized nitrogen flows outside.
Standards
This instrument conforms to the following standards:
ASTM F1249, ISO 15106-2, GB/T 26253-2010, TAPPI T557, JIS K7129
This instrument can be used to measure water vapor transmission rate of the following materials:
Basic Applications | Films Including plastic films, plastic composite films, paper-plastic composite films, coextruded films, aluminized films, aluminum foils, aluminum-foil composite films, and many others |
Sheeting Including various engineering plastics, rubber, and building materials, e.g. PP, PVC, and PVDC sheets |
Paper and Paper Board Including paper and paper board, e.g. aluminized paper and paper-plastic-aluminum composite sheets for cigarette packages |
Packages Including plastics, rubber, paper, paper-plastic composite, glass, and metal packages, e.g. Coke bottles, peanut oil packages, Tetra Pak packages, vacuum bags, metal three-piece cans, soft tube packages for cosmetic and toothpaste, and jelly cups |
Extended Applications (Additional Accessories Required) | Package Caps Test water vapor transmission rate of different package caps |
LCD Monitor Films Used for WVTR test of LCD monitor films |
Solar Back-Sheets Used for WVTR test of solar back sheets |
Plastic Packages for Drugs and Health Care Products Test water vapor transmission rate of plastic bottles for drug and health care products , e.g. eye drop bottles, infusion bags and health care product packages |
Plastic Pipes Including various sorts of pipes, e.g. PPR |
Blister Packs Including blister packs for pharmaceutical products |
Aseptic Wound Protection Films and Medical Plaster Patches Including aseptic wound protection films and medical plasters |
Fuel Tanks of Cars Plastic fuel tanks are widely used in cars for its light weight, buffering vibration and easy molding characters. But its fuel permeability is the most essential factor. This instrument can be used to test the permeability of plastic fuel tanks |
Battery Plastic Shell Battery electrolyte is protected by the plastic shell against outside environment. Battery service life is directly depended on its water vapor permeability. This instrument can be used to test water vapor transmission rate of battery plastic shell |
Instant Noodles, Paper Cups and Bowls Test water vapor transmission rate of finished packages for instant noodles, disposable paper cups and bowls |
Functionality
Built-in high precision infrared detection sensor effectively ensures the accuracy of test resultsStandard, proportional and continuous test modes facilitate the instrument for permeability test of materials with distinct barrier properties System supports both film and package tests to meet different test requirements (accessories for package test can be customized)Three independent test cells can be used to measure three pieces of identical or distinct samples in each test, which greatly improves test efficiency.Bidirectional constant temperature control, and constant humidity control to support various non-standard test conditionsConvenient fast-access calibration ports for temperature and humidityReference film for fast and accurate calibrationDesign
Patented design of three integrated test cells improves the test efficiency and reduces the space occupancy of the instrumentEmbedded computer control system provides safer and more reliable data management as well as test operationThe instrument can be easily operated with a mouse, a keyboard, and a monitor, without requiring a PC.The instrument is equipped with four USB ports and dual Internet ports for convenient data transmission.Sophisticated energy consumption and test environment monitoring and analysis functions for better test accuracy and reliability. (Relevant sensors are needed. For more information, please refer to the configuration in Technical Specifications. Universal power input for easy access.Software
Interface: Windows-based operating interfaceStatistics: easy calculation for historical results, instrument usage, energy consumption, and large statistical informationData Comparison: by presetting target value and range, the system automatically generates data comparison after each test and intelligently judges whether the specimen passes or fails the testTest Report: can provide detailed test reports in various customized patternsEnergy Consumption and Test Status Monitoring (Additional Sensors Required): the system monitors and displays real-time voltage, current, energy consumption of instrument as well as ambient temperature and relative humidity during the test, which serves to evaluate test data reliabilityUser Management: multi-level account management for better data management and protectionOperation Log: system automatically records all the operations by the user, which is easy to review
This instrument can be used with our advanced Online Data Management System for packaging testing, which comes with two versions to meet distinct needs of our clients:
The Cloud Version - Consist of 6 functional modules: Test Management, Target Management, Instrument Management, File Management, Settings, and Online Support
- Cloud services: storage, calculation, and analysis of mass test data
- Automatically upload original test data to the cloud server to guarantee data security
- Intelligent statistical analysis of test results
- Easily accessible through the internet on PCs, laptops, mobile phones, and other devices anywhere and anytime, to check and review real time test results and historical test reports, as well as analytical graphs and statistical information
The Intranet Version - Featured with storage space for vast data, correlation analysis, trend analysis, and statistical analysis of test data, as well as report printing and data export functions
- Easily accessible via computers through Intranets
- "One Click Upgrade" to the powerful "Cloud Version"